Corn Cooking & Soaking
Achieve complete control of corn processing including simmering, soaking, cooling, and transfer between each stage.
Achieve complete control of corn processing including simmering, soaking, cooling, and transfer between each stage.
Our full corn washing systems includes everything you need to precisely control the washing process of corn including controlling lime content, removing hulls, and separating corn from simmer-soak water.
Whether you create your own masa or out-source, we have a variety of methods to prepare masa ready for extrusion.
Our corn chip systems include an extruder that provide high volume continuous production and ensures uniformity. The masa mixture is forced through an extrusion die plate or die that forms the desired chip shape. The chip is then cut to a specific length by a rotating blade allowing the chips to fall directly into the frying oil.
The masa mixture may also be sheeted and cut prior to frying to create consistently uniform corn chips.
We provide more choices when it comes to selecting a new fryer. Choose from natural gas, oil, steam, thermal fluid or electric heating. Optimal product handling, uniform oil heating and flow control, efficient fines removal, fast oil turnover, and clean-in-place sanitation are all part of the fryer package that produces the highest quality product with a long shelf life.
Significantly reduce the time and cost of fryer system installation by centralizing oil pumps, filters, valves, piping, and other components on a Fryer Support Module.
Remove particulate material from the frying oil to preserve oil quality and to help prevent spoiling of the end-product.
Our cooking oil heating and energy recovery systems are designed to provide high energy efficiency, preserve the quality of the cooking oil, and maintain accurate temperature control for uniform cooking.
Save time by managing the cooking oil cooling process as you prepare the fryer for shut-down or sanitation. This also helps preserve cooking oil quality.
Safely transfer and store cooking oil during system cleaning or maintenance while preventing spoilage or solidification.
Control the end of the cooking cycle by effectively managing the temperature of your cooked product. This ensures high quality as well as prepares it for the next stage of your process, such as seasoning or packaging.
Choose from a variety of heat management solutions that maximize energy-efficiency and reduce energy costs. Sustainable efficiency and environmentally safe operation are key design elements.
Reduce pollution such as oil mist, particulates, and odors from fryer exhaust emissions.
Our unbeatable seasoning showcase includes a variety of systems that provide consistent and uniform seasoning coverage for corn chips and other corn snack products.
Our conveying and product handling systems include product transfer systems, horizontal motion conveyors, and accumulation systems that provide a gentle, smart, and dependable product transfer solution.
Ishida has a long history in weighing innovation and revolutionized the industry with the invention of computer combination weighers that reduce product giveaway. Weigh at the highest speeds and lowest lifecycle costs, and interface with any packaging equipment to maximize weighing productivity.
Complete packaging room solutions from in-feed to bagmaker to the case packer, and everything in-between. Our single-source snack food packaging systems provide leveraged and predictive automation with seamless integration.
Anywhere along the line, protect your consumer and your equipment. Efficient detection of foreign objects is critical to consumer safety, brand survival, and will also protect machinery and prevent downtime. Package seal integrity and correct weight ensures the consumer gets what they expect. We offer a complete line of metal detectors, checkweighers, seal checkers, and X-ray inspection systems from the leading manufacturers: Ishida and CEIA.
We design customized modular platforms and support structures that dramatically reduce time and cost of equipment installation. All support structures are designed with hygiene and safety in mind.
Rely on the same company that designs and builds the processing line to also supply operating and data management controls and information tools. We provide user-friendly controls systems that focus on achieving automation efficiency.
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